Gaylord Boxes
Heavy-duty corrugated bulk containers for efficient material handling, storage, and shipping
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What is a Gaylord Box?
A gaylord box, also known as a bulk bin, pallet box, or octabin, is a large corrugated cardboard container designed for storing, shipping, and handling bulk materials. Named after the Gaylord Container Corporation that popularized their use in the mid-20th century, these industrial-strength boxes have become essential in warehousing, manufacturing, and logistics operations worldwide.
Unlike standard shipping boxes, gaylord boxes are engineered to handle heavy loads typically ranging from 1,000 to 3,000+ pounds. They are designed to sit directly on pallets or have integrated pallet bases, making them ideal for forklift handling and efficient warehouse stacking.
Key Characteristics
Our Gaylord Box Inventory
Browse our selection of quality used gaylord boxes and bulk containers
Gaylord Box Construction
Understanding the components and construction types helps you choose the right gaylord for your application
Single Wall
One layer of fluted medium between two liner boards. Lightweight and economical for lighter loads.
- Capacity: Up to 1,000 lbs
- Best for: Light materials, textiles
- Cost: Most economical
Double Wall
Two layers of fluted medium separated by a liner. The most popular choice for general industrial use.
- Capacity: 1,500-2,500 lbs
- Best for: Parts, components, mixed materials
- Cost: Best value
Triple Wall
Three layers of fluted medium for maximum strength. Rivals wood crates in durability.
- Capacity: 2,500-3,500+ lbs
- Best for: Heavy parts, metal, dense materials
- Cost: Premium
Bottom Styles
Choose the base configuration that fits your handling needs.
- Full bottom flaps (most common)
- Half slotted container (HSC)
- Attached pallet base
- Separate pallet (reusable)
Top Styles
Select the closure type based on access needs and stacking requirements.
- Open top (most common)
- Full overlap flaps
- Separate lid
- Half flaps with lid
Accessories
Optional additions to enhance functionality and protection.
- Plastic liners (moisture barrier)
- Corner protectors
- Strapping bands
- Dividers/partitions
Standard Gaylord Box Sizes
We stock the most common sizes to fit standard pallets and maximize shipping efficiency
Additional Sizes Available
Gaylord Box Grades
We grade all used gaylord boxes to help you select the right condition for your application
Grade A - Premium Quality
Lightly used with minimal wear. Clean interior and exterior with no staining, holes, or tears. All corners and edges fully intact. Structurally like new.
Grade B - Standard Quality
Good condition with minor cosmetic wear. May have light scuffing, minor staining, or printing from previous use. Structurally sound with no compromise to integrity.
Grade C - Economy Quality
Visible wear including moderate staining, scuffing, or repaired minor damage. May have reinforced corners or taped seams. Still structurally functional.
Grade D - Recycling Grade
Boxes with significant wear, damage, or at the end of their usable life. Sold for recycling or last-use applications where appearance and longevity don't matter.
Common Applications
Gaylord boxes serve diverse industries with bulk handling and storage needs
Manufacturing & Parts
Store and transport automotive parts, electronics components, hardware, fasteners, and work-in-progress inventory between production stages.
Recycling & Waste
Collect paper, cardboard, plastic scrap, metal shavings, and other recyclables. Perfect for waste segregation programs and material recovery.
E-Commerce & Retail
Manage returns processing, sort merchandise, and handle bulk inventory. Ideal for distribution centers and fulfillment operations.
Food & Agriculture
Store and transport dry goods, grains, produce, and packaged foods. Use with food-grade liners for direct contact applications.
Textile & Apparel
Handle fabric rolls, yarn, cut materials, finished garments, and textile scraps. Perfect for fashion and soft goods industries.
Warehousing & 3PL
General storage, inventory management, cross-docking operations, and material handling. Essential for logistics providers.
Benefits of Used Gaylord Boxes
Choosing used gaylord boxes offers significant advantages for your business and the environment
Cost Savings
Used gaylord boxes cost a fraction of new boxes while providing the same functionality. Bulk orders see even greater discounts.
Reuse Cycles
Quality gaylord boxes can be reused multiple times before recycling. Even used boxes have significant remaining life.
Recyclable
When boxes reach end of life, they're fully recyclable. Corrugated cardboard is one of the most recycled materials globally.
Immediate Availability
Large inventory in stock ready to ship. No waiting for manufacturing lead times or minimum order quantities.
Environmental Impact
Extend packaging lifespan, reduce demand for new production, and minimize cardboard waste in landfills.
Quality Assured
All boxes inspected and graded. You know exactly what condition you're getting before purchase.
Frequently Asked Questions
What's the difference between a gaylord box and a regular box?
Gaylord boxes are significantly larger (typically 48"x40"x36" or bigger) and designed for pallet handling. They use heavier corrugated construction (double or triple wall) to support 1,000-3,000+ lbs. Regular shipping boxes are smaller and lighter-duty.
Can used gaylord boxes be used for food products?
Yes, with a food-grade plastic liner. Grade A boxes are best for food applications. The liner creates a barrier between the product and the cardboard. For direct food contact without liner, new food-grade boxes are recommended.
How many times can a gaylord box be reused?
A quality gaylord box can typically be reused 3-5 times depending on the application, weight of contents, and handling conditions. Some triple-wall boxes in gentle applications may last even longer.
Do you offer delivery for gaylord boxes?
Yes, we provide nationwide delivery via common carrier and dedicated trucks. Gaylord boxes ship flat (knocked down) or assembled based on your preference. Delivery cost depends on quantity and destination.
What's the minimum order quantity?
We typically require a minimum of 50-100 gaylord boxes per order to make shipping economical. For local pickup in California, smaller quantities may be available. Contact us to discuss your needs.
Do you buy used gaylord boxes?
Yes! We purchase used gaylord boxes from businesses, manufacturers, and distribution centers. We offer pickup service for large quantities. Contact us with details about your boxes including size, condition, and quantity.
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Contact us for current inventory, pricing, and bulk discounts on used gaylord boxes